Here's How: Make A Heritage Door Bench
from the April 2005 issue

Supplies: Antique four- (or more) panel door 4 - 1 1/2" "L" Brackets Odorless mineral spirits Sandpaper 2 small foam brushes Stain (to match door) Water base poly varnish Wood Glue Rags Protective eye ware Rubber gloves 4 - 7/8" tap-in furniture glides
	To start, select your door, ensuring that it has no less than four panels. Repair and glue any cracks or joints loosened by time and wear.
Next, measure out cutting dimensions. You will have 4 total pieces of the door, but actual measurements will vary based on its design. For maximum strength, always cut through supports, not panels. For most four-panel doors, you will simply cut across the door on the support between the two panels. The longest section will be your back and seat; the shorter section will be the sides.

Cut each piece in half lengthwise. Measure out and drill holes at four-inch intervals along the bottom of the seat. Run a small bead of glue along the bottom edge of your back piece and attach to bench seat. Attach back to seat using 3-inch GRK Torx screws.

For additional strength, start two inches from the end and drill holes along the bottom of the bench back at four-inch intervals. Again, use 3-inch GRK Torx screws to attach the two. With your two shorter pieces (bench ends), measure and drill out holes 15-inches from the ground on each side of the supports. Be sure to keep the finished edge to the front and the raw edge to the back to maintain continuity of color.

Use 3-inch GRK Torx screws to attach side support to the back and seat of bench at supports. Repeat on opposite side of bench. Invert the bench and fasten "L" brackets to the underside of the bench, joining the sides and seat. While the bench in inverted, use a hammer or mallet to tap in furniture glides.

Lightly sand and wipe down with mineral spirits to remove any dirt or residue. Using one foam brush to apply, stain any edges left raw from cutting. Allow to dry. For easier cleanup and fewer fumes, use a water based poly varnish, applying two coats to manufacturer's specifications.

Additional notes:
When searching for the ideal door for your project, consider using one from the home where you were raised or any other place that has a sentimental significance to you and your family. If you don't have one with personal ties, you should be able to find a discarded door in the attic or basement, or you can contact your local lumber yard or contractor. They will often have doors taken off older homes and replaced with new. In addition, you can search flea markets or salvage yards to find the perfect piece for your "new" bench.

Select a door that appeals to you and matches your home décor. Some will be stained on both sides, others painted, and some will be stained on one side and painted on the other. Consider a variety of combinations and choose the one that best matches your style.

Leave the hardware on the door for a more unique finished project and to help maintain the door's original style.